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Center for 3DS Applications

Center for 3DS Applications

Teacher

Sipalin Nayak

Category

Research & Application Center

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People:

Sipalin Nayak

Center Coordinator

Full-time Research Scholar and Project Manager GT- Tech

Mukundjee Pandey

ASST. PROF. IN MECHANICAL DEPARTMENT

Specialist in CFD and FEA analysis with Simulia, X-Flow

Ravi Kumar

Project Executive

Dassault Certified in Mechanical Design, Sheetmetal Designer, Platform Manager, Business and Industry innovators

Rahul Singh

Project Executive

Proficient in CATIA AEC

Jagannath Reddy

Project Executive

Proficient in System Engineering and Dymola

Kalpesh Swain

Project Executive

Proficient in CATIA Mechanical Design and CATIA Composite

Pradeep Kumar

Project Executive

Proficient in CATIA and Delmia

Shubham Srivastav

Project Executive

Proficient in System Engineering and Dymola

N.Laxmidhar Reddy

Project Executive

Dassault Certified in Mechanical Design and Collaborative Business Innovator

Chandan Kumar Jena

Project Executive

Dassault Certified in Mechanical Design and Collaborative Business Innovator

Kula Bhusan Pradhan

LECTURER

Mechanical Engineering


Outcomes:

  • Digital Library for E-Automobile such as:
    1. E-Rickshaw (With different Variants as per the Market Requirements)
    2. ESCV (With Different Variants)
    3. E-Bike
    4. E-Cycle
  • End to end digital product development through the industry GATE process.
  • Students are ready to work with OEM- Automotive, Aero, Process Industry, Heavy Machinery & their Tier-1, Tier2.
  • One Physical Prototype of  each variant of  E-rickshaw and ESCV
  • Competency development through Dassault Certification.

Focus Areas:

Building a Physical Prototype

Revenue Generation

Building Competency

 Design Patents


Completed Projects / Products / Assignments:

Design & Development of Smart mobility - E-Rickshaw

  • End to end product designed digitally (used CATIA & DYMOLA) validated digitally (used SIMULIA) & finally launched digitally used (CATIA) using multi-disciplinary apps of 3D Experience Platform.
  • Design & development of Electric Rickshaw for 600kg passenger carrier (4+1 seater).
  • Low affordable mobility.

Product Specification

  • Overall dimension: 2800 *1000*1800 mm
  • Ground clearance: 250mm
  • Speed: 25 Kmph
  • Motor: BLDC Motor (48V, 7.5 KW) 900 rpm
  • Range: 40-60 km/charge
  • Battery Capacity: SLA /SMF lead-acid battery (4 nos, 12V, 200Ah)
  • Kerb weight: 321 Kg
  • Gross vehicle weight: 600 Kg
  • Seating capacity: 4+1

Design & Development of 1.5 Ton Small Commercial Passenger Electric Vehicle

  • Design & development of Electric Vehicle for 1.5 Ton passenger carrier (7+1 seater) Small commercial vehicle (SCV)
  • Low cost and up to last-mile distribution with “GO GREEN the SAVE ENVIRONMENT” for rural and urban sectors
  • Use of digital multi-disciplinary technology using the 3D Experience Platform of Dassault Systemes.
  • Commercialize with start-ups, Intellectual Property, and/or generate employability.

Product Specification

  • Overall dimension: 3790 *1500*1845 mm
  • Wheelbase: 2100 mm
  • Ground clearance: 200mm
  • Speed: 40-50 KMPH
  • Motor: BLDC Motor (72V, 7.5 KW) 2000-6000 rpm
  • Range: 80-100 km/charge
  • Battery Capacity: SLA /SMF lead-acid battery (6 nos, 12V, 200Ah)
  • Kerb weight: 700 Kg
  • Gross vehicle weight: 1500 Kg
  • Turning radius: 4300 mm
  • Seating capacity: 7+1

Design & Development of Low Affordable Cost plastic 3D Printer Machine for domestic usages

  • Concept to commercialization – Mechanical & electrical system Design using CATIA, Simulate & manufactured using DELMIA of Plastic 3D Printer machine for home, schools, and universities.

Product Specification

  • Technology: Fused Deposition Modelling
  • Print Size: 210mm * 210mm * 210mm
  • Compatible Materials: PLA, ABS, HIPS Etc
  • Material Colors Available: More than 30 colors
  • Print Resolution: 0.1 mm/100 Microns
  • Hot-end Type: Single Extruder
  • Nozzle-Type: Brass
  • Nozzle Max. Temp.: 260°C
  • Working Ambient Temp.: 15-40°C
  • Connectivity: SD-Card/USB
  • Power: Input Voltage: 220 V, 50Hz Input/ Current: 5-6 Amp.
  • Max. Bed Temp.: 100°

Design & Development of E-Rickshaw Goods Carriers

  • End to end product designed digitally (used CATIA & DYMOLA) validated digitally (used SIMULIA) & finally launched digitally used (CATIA) using multi-disciplinary apps of 3D Experience Platform.
  • Design & development of Electric Rickshaw for 600kg passenger carrier (4+1 seater).
  • Low affordable mobility.

Product Specification

  • Overall dimension: 2800 *1000*1800 mm
  • Ground clearance: 250mm
  • Speed: 25 Kmph
  • Motor: BLDC Motor (48V, 7.5 KW) 900 rpm
  • Range: 40-60 km/charge
  • Battery Capacity: SLA /SMF lead-acid battery (4 nos, 12V, 200Ah)
  • Kerb weight: 321 Kg
  • Gross vehicle weight: 600 Kg

Product Specification

 

Overall dimension: 2800 *1000*1800 mm

Ground clearance: 250mm

Speed: 25 Kmph

Motor: BLDC Motor (48V, 7.5 KW) 900 rpm

Range: 40-60 km/charge

Battery Capacity: SLA /SMF lead-acid battery (4 nos, 12V, 200Ah)

Kerb weight: 321 Kg

Gross vehicle weight: 600 Kg

Seating capacity: 4+1

 

 

 

 

Design & Development of Smart mobility - E-Rickshaw 

 

  • End to end product designed digitally (used CATIA & DYMOLA) validated digitally (used SIMULIA) & finally launched digitally used (CATIA) using multi-disciplinary apps of 3D Experience Platform.
  • Design & development of Electric Rickshaw for 600kg passenger carrier (4+1 seater).
  • Low affordable mobility.

Product Specification

 

Overall dimension: 3790 *1500*1845 mm

Wheelbase: 2100 mm

Ground clearance: 200mm

Speed: 40-50 KMPH

Motor: BLDC Motor (72V, 7.5 KW) 2000-6000 rpm

Range: 80-100 km/charge

Battery Capacity: SLA /SMF lead-acid battery (6 nos, 12V, 200Ah)

Kerb weight: 700 Kg

Gross vehicle weight: 1500 Kg

Turning radius: 4300 mm

Seating capacity: 7+1

 

 

Design & Development of 1.5 Ton Small Commercial Passenger Electric Vehicle 

  • Design & development of Electric Vehicle for 1.5 Ton passenger carrier (7+1 seater) Small commercial vehicle (SCV)
  • Low cost and up to last-mile distribution with “GO GREEN the SAVE ENVIRONMENT” for rural and urban sectors
  • Use of digital multi-disciplinary technology using the 3D Experience Platform of Dassault Systemes.
  • Commercialize with start-ups, Intellectual Property, and/or generate employability.

Product Specification

 

Technology: Fused Deposition Modelling

Print Size: 210mm * 210mm * 210mm

Compatible Materials: PLA, ABS, HIPS Etc

Material Colors Available: More than 30 colors

Print Resolution: 0.1 mm/100 Microns

Hot-end Type: Single Extruder

Nozzle-Type: Brass

Nozzle Max. Temp.: 260°C

Working Ambient Temp.: 15-40°C

Connectivity: SD-Card/USB

Power: Input Voltage: 220 V, 50Hz Input/ Current: 5-6 Amp.

Max. Bed Temp.: 100°

 

Design & development of Low Affordable Cost plastic 3D Printer Machine for domestic usages

 

Concept to commercialization – Mechanical & electrical system Design using CATIA, Simulate & manufactured using DELMIA of Plastic 3D Printer machine for home, schools, and universities.

 

 


Ongoing Projects / Products / Assignments:

E-Rickshaw Goods Carrier Variant

GATE-0 (Customer or user Requirements)
GATE-1 (Parameter optimization in Dymola)
GATE-2 (Developing the CAD Model of E-rickshaw Goods Variant )
GATE-3 (Digital testing with simulia)
GATE-4 (Regulatory Certification)

E-Rickshaw Goods Carrier Variant

    as per the GA Requirements

GATE-0 (Customer or user Requirements)
GATE-1 (Parameter optimization in Dymola)
GATE-2 (Developing the CAD Model of E-rickshaw Goods Variant )
GATE-3 (Digital testing with simulia)
GATE-4 (Regulatory Certification)

E-Rickshaw Goods Carrier

GATE-0 (Customer or user Requirements)
GATE-1 (Parameter optimization in Dymola)
GATE-2 (Developing the CAD Model of E-rickshaw Goods Variant )
GATE-3 (Digital testing with simulia)
GATE-4 (Regulatory Certification)

1.5 ton to 3-ton ESCV for Goods

     and Passenger carriers

GATE-0 (Customer or user Requirements)
GATE-1 (Parameter optimization in Dymola)
GATE-2 (Developing the CAD Model of ESCV Goods & Passenger Variant )
GATE-3 (Digital testing with simulia)
GATE-4 (Regulatory Certification)

Eu-Rickshaw for Passenger

GATE-0 (Customer or user Requirements)
GATE-1 (Parameter optimization in Dymola)
GATE-2 (Developing the CAD Model of EU-Rickshaw Variant )
GATE-3 (Digital testing with simulia)
GATE-4 (Regulatory Certification)

                   E-Bike

GATE-0 (Customer or user Requirements)
GATE-1 (Parameter optimization in Dymola)
GATE-2 (Developing the CAD Model of E-Bike )
GATE-3 (Digital testing with simulia)
GATE-4 (Regulatory Certification)

                   E-cycle

GATE-0 (Customer or user Requirements)
GATE-1 (Parameter optimization in Dymola)
GATE-2 (Developing the CAD Model of E-Cycle Variant )
GATE-3 (Digital testing with simulia)
GATE-4 (Regulatory Certification)

Center Patents/ Design Patents/ Copyrights:

  • Under Progress.....

Design & Development of 1.5 Ton Small Commercial Passenger Electric Vehicle

  

Product Technical Specification:

Overall dimension: 3790 *1500*1845 mm

Wheelbase: 2100 mm

Ground clearance: 200mm

Speed: 40-50 KMPH

Motor: BLDC Motor (72V, 7.5 KW) 2000-6000 rpm

Range: 80-100 km/charge

Battery Capacity: SLA /SMF lead-acid battery (6 nos, 12V, 200Ah)

Kerb weight: 700 Kg

Gross vehicle weight: 1500 Kg

Turning radius: 4300 mm

Seating capacity: 7+1

 

Design & Development of Electric Bike

  

 

Product Technical Specification:

Overall dimension: 2,035 mm x 780 mm x 1,112 mm

Wheelbase: 1320 mm

Ground clearance:170mm

Speed: 80-100 KMPH

Motor: BLDC motor,3KW, Cast aluminum rotor

Range: 100-120 km/charge

Battery- 72V, 40Amp/h Li-ion

Kerb weight:200kg,

Gross Weight: 450kg,

Seat height: 780mm,

Seating capacity- 1+1

 

 

 


Publications:

  1. S. Nayak, In silico analysis of mechanical properties of poly vinyl alcohol and Poly ethyl Urethane composite (Indian Journal of Natural Sciences, Ref. No 340).
  2. S. Nayak, In silico Analysis of Thermal and Dielectric Properties of Polyacrylic Acid and Polyacrylochloride Composite (Indian Journal of Natural Sciences, Ref. No 375).
  3. Truptimayee Behera, S. Nayak, Nibedita Nayak, In silico Analysis of Polyvinyl Alcohol and Polyacrylonitrile Compatibility in a Blend (Indian Journal of Natural Sciences, Ref. No 431).
  4. Truptimayee Behera, S. Nayak, Nibedita Nayak, In silico Analysis of Gas Permeability Properties of Polyvinyl Alcohol and Polyacrylonitrile Composite(Indian Journal of Natural Sciences, Ref. No 432).
  5. T Jaganatha Patro, S. Nayak, Nibedita Nayak, In silico Analysis of Mechanical Properties of Polyvinyl Alcohol and Polyacrylonitrile Composite(Indian Journal of Natural Sciences, Ref. No 433).
  6. T Jaganatha Patro, S. Nayak, Nibedita Nayak, In silico Analysis of Thermal and Dielectric Properties of Polyvinyl Alcohol and Polyacrylonitrile Composite(Indian Journal of Natural Sciences, Ref. No 434).
  7. S. Nayak and D.Bhattacharyay, In silico Analysis of Mechanical Properties of Polyacrylic acid and Polyacrylochloride Composite (Indian Journal of Natural Sciences, Ref.No 597).
  8. S. Nayak and D.Bhattacharyay, In silico Analysis of Polyacrylic acid and Polybutylene isophthalate Compatibility in a Blend(Indian Journal of Natural Sciences, Ref.No 598).
  9. S. Nayak and D.Bhattacharyay, In silico Analysis of Polyacrylic acid and Poly12a D glucose Compatibility in a Blend(Indian Journal of Natural Sciences, Ref.No 599).
  10. S. Nayak and D.Bhattacharyay, In silico Analysis of Polyacrylic acid and Polyacrylochloride Compatibility in a Blend(Indian Journal of Natural Sciences, Ref.No 600).
  11. S. Nayak and D.Bhattacharyay, In silico Analysis of Polyacrylic acid and Polyacrylonitrile Compatibility in a Blend(Indian Journal of Natural Sciences, Ref.No 601).
  12. S. Nayak and D.Bhattacharyay, In silico Analysis of Polyacrylic acid and Polymethylacrylate Compatibility in a Blend(Indian Journal of Natural Sciences, Ref.No 602).

 


Industry Partners:


Skill Courses:


Domain Courses:


Diploma course:

  • Diploma in GO-TO-MARKET(3D Experience)


Certificate course:

  • Certificate in 3D Modelling (CATIA)

  • Certificate in Product Life Cycle Management through Gate process (ENOVIA)


Achievements :

Project of the Year 2019- Jurry Winner !

Project of the Year 2020 - Winners!

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